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高耐蚀耐磨Fe基非晶合金涂层

2024年04月02日 20:41  

成果名称
高耐蚀耐磨Fe基非晶合金涂层
成果联系人
李强   189****2423
成果简介
非晶合金是继金属、塑料后的第三代革命性材料,相对于传统晶态合金材料,其展现出超高的强度以及优异的抗腐蚀性能。而以非晶合金作为基础的非晶合金涂层具有优异的耐磨损,抗腐蚀以及抗高温性能,在石油、化工、火电、水电、核电、汽车、海洋工程等领域的防腐耐磨方面展现了巨大的应用前景。本研究团队通过成分设计,开发出具有优异耐蚀耐磨防腐蚀性能且不包含稀土元素的Fe57Cr15Mo4P10B3C7W4非晶合金涂层成分,其具有优异的抗腐蚀性能,在3.5wt%NaCl溶液中的自腐蚀电流密度和钝化电流密度分别低至2.0×10e-6和2.6×10e-4 A/cm2;同时而展现出优异的耐磨性能,摩擦系数0.40-0.49,磨损率低至3-11×10e-5 mm3 N-1m-1,性能远超316不锈钢。该非晶合金涂层的应用能够极大提升自治区石油、电力及化工行业的设备防护技术和水平,具有重要的应用前景。
Achievement summary
Amorphous alloys are the third generation of revolutionary materials following metals and plastics, showing ultra-high strength and excellent corrosion resistance compared to traditional crystalline alloy materials. Amorphous alloy coatings based on amorphous alloys have excellent wear resistance, corrosion resistance, and high-temperature resistance, showing great application prospects in the fields of oil, chemical, thermal power, hydropower, nuclear power, automotive, marine engineering, etc., in terms of corrosion and wear resistance. Our research team has developed an amorphous alloy coating composition without rare earth elements, Fe57Cr15Mo4P10B3C7W4, through component design, which has excellent corrosion resistance, with self-corrosion current density and passivation current density in 3.5wt% NaCl solution as low as 2.0×10e-6 and 2.6×10e-4 A/cm2 respectively; it also shows excellent wear resistance, with a friction coefficient of 0.40-0.49 and a wear rate as low as 3-11×10e-5 mm3 N-1m-1, far surpassing 316 stainless steel. The application of this amorphous alloy coating can greatly improve the equipment protection technology and level in the autonomous region's oil, power, and chemical industries, with important application prospects.


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